Mejora del proceso de fabricación de frentes y respaldos de fibra de vidrio mediante la estandarización y control de calidad en la empresa Carrocerías IMPA

Abstract

Abstract: The objective of this project is to improve the manufacturing process for fiberglass front and rear panels at Carrocerías IMPA through the application of standardization and quality control techniques. In the first stage, a diagnosis of the current state of the production process was carried out, which identified problems such as the lack of documented procedures, deficiencies in materials handling, lack of order and cleanliness, operational variability, and poor mold maintenance. Based on the results of the diagnosis, improvement actions were implemented following the PDCA cycle (plan, do, check, act). These actions included the development of instructions and manuals, the use of checklists, a system for applying yercol, technical training, and a cleaning schedule. The results obtained showed a reduction in manufacturing times of between 6.5% and 7%, as well as a reduction in defects in the parts received in the painting area. In conclusion, standardization allowed for increased operational efficiency, improved uniformity of the final product, and strengthened the culture of quality within the manufacturing process of fronts and backs.